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  1. N

    Water pump question

    It's a 1996 mercury 30hp sea pro, serial #0G160859. The water pump is not peeing, checked the hoses and they aren't stopped up, dropped the lower unit and checked the water pump. Is this motor supposed to have a copper water tube or a coupler that fits on the housing? If it has the copper tube...
  2. N

    High charge voltage

    My tach would work intermediately, and my voltage was 15.05 running on the hose at idle, 1500rpm. I changed the voltage regulator/rectifier (new, evinrude #585195) and running on the hose again, 1500rpm, my tach works but my voltage is 15.41v. I installed a brand new battery and get the same...
  3. N

    Water pump housing

    I have a 1991 Evinrude 115hp, model TE115TLEIE. My original water pump housing has a bleeder hole on the outside of the housing. I ordered a Sierra marine water pump, part #18-3392, it says it replaces the oem #5001594, but the Sierra water pump housing doesn't have a hole on the outside of the...
  4. N

    Rectifier

    I have a1991 Evinrude 115 hp that has a water-cooled rectifier that I think may be going bad. Between OEM and CDI is one better than the other?
  5. N

    Compression check

    I have a 1991 Evinrude 115hp v4 cross flow. When doing a compression check does the engine need to be warm and full throttle on? Or can it be done with a cold engine without full throttle? And what number should I see per cylinder?
  6. N

    Fuel filter

    I took the VRO pump off a '91 115hp Evinrude that had a inline fuel filter before the pump, and put fuel pump #438556 on and this pump has a filter in it. Do I still need the inline fuel filter on it before the pump like I had when using the VRO?
  7. N

    Fuel pump question

    I need some help, I have a '91 Evinrude 115hp model TE115TELEIE. I'm going to change from VRO to fuel pump #438556 I would like to know if I can run my fuel line from the new pump and have it loop and come into the top of the fuel manifold that the VRO line connected to? If not how would I...
  8. N

    Fuel pump / regulator rectifier

    I have a '91 115hp evinrude. I unhooked the oil pump side of the VRO and using the fuel pump side of the VRO, I've run the boat in the driveway a couple times at idle at low rpm and it starts and runs just fine. I took it to the lake yesterday and it runs fine at low rpm but at wide open...
  9. N

    Thermostat / bubble back exhaust

    I've got a '91 Evinrude 115hp, model TE115TLEIE. I've just changed the thermostats and ran it in the driveway on muffs. The two exhaust holes on the back of the motor under the engine cowling, the starboard side hole has water coming out of it and the portside hole does not. Should water come...
  10. N

    Thermostat Removal

    I have a 1991 Evinrude 115hp model TE115TLEIE, will the three bolts come out of the thermostat housing without hitting the lower cowling? Can it be done without removing the power head? Also, it has the bubble back exhaust.
  11. N

    Oil and Gas Hose

    I have a 1991 Evinrude 115 HP motor and want to change the oil hose under the motor cover that goes to the VRO pump. It's a quarter inch ID. The hose doesn't have any markings / ratings on it. What type of hose should I use for this? I am also changing the fuel hose with primer bulb in the...
  12. N

    VRO pump

    I have a '91 115hp Evinrude, not sure if the vro pump is working. I get warning horn sounds off and on. Sometimes when I start it and a few minutes later the horn will sound, and sometimes I won't get a warning horn. How can I test to see if the vro pump is pumping oil on the water hose. How can...
  13. N

    Starter running with switch off

    I have a 1991 Evinrude 115hp, low hours. The starter was still running when disengaged from the flywheel when the engine is running and the key is turned off and taken out. It his has happened before a few months ago and has started again, I have tried a new starter solenoid and it would try to...
  14. N

    High idle

    1991 115 hp Evinrude. Rebuilt carbs new fuel lines ran at lake once did fine noticed bottom carb fuel line was leaking some pulled carbs back off just changed lines to both carbs. Ran motor in driveway idles high at 2400 rpms. carbs in sync open and close all the way cannot find any air leak...
  15. N

    1991 115hp Evinrude Torque Specifications

    I have a 1991 115hp Evinrude model #TE115TLEIE and I am changing the water pump and would like to know the torque specs for the 4 bolts 9/16 size that hold the lower unit on and also the trim tab bolt and the bolts under the trim tab. I know the water pump housing bolts torque are 60-84 foot...
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