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J25TEEDA manual primer fuel lines

Terry in Ottawa

Contributing Member
My 1996 25hp motor has been hard to start. It always started but it took several tries.

I noticed that the manual primer fuel line that runs to the top of the carburetor was routed behind the starter motor and appeared to be pinched. When I disconnected the line at the carburetor and pumped the primer, no fuel came out. The fuel line that runs to the engine block below the carburetor has fuel coming out.

I installed a new OMC fuel line running from the top of the carburetor to the tee fitting, and I replaced the fuel line from the tee fitting to the engine block with a longer line to give me more room to work.

It was a tight fit getting the new fuel lines on to their barbs. I cut zip ties off the old lines but haven't replaced them yet as I don't know if I'm finished yet. There isn't any leakage at any of the fittings when I pump the primer.

The motor hasn't started since making this change. The first time I was pretty sure the engine was flooded, so I pulled the plugs, cranked the engine a few times, and left it overnight to dry out. The next morning when I tried it, it fired up but I didn't run it for long. I took it to the river for an extended run, but it wouldn't start again.

I suspect I've flooded it again but it's hard to tell there is fuel being delivered to the engine when I prime it. If it doesn't start after a few tries, I reprime.

Do those fuel lines need to be zip tied to work properly?

Am I on track with this repair?

Thanks
 
I zip tied all of the manual primer fuel lines and it made a difference but I'm not sure why. Motor has been starting and running. It's my perception that it is now idling a bit slower than before but it is running.

I've see images on youtube of this carburetor with lines zipped tight and others with the lines just pushed on.

Anyway, I can take it out fishing and I'm satisfied for the moment.
 
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